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 Advanced Robotic Bolting Tool for IFMIF-DONES

The Advanced Robotic Bolting Tool (ARBT) for IFMIF-DONES (International Fusion Materials Irradiation Facility – Demo Oriented Neutron Source) is a state-of-the-art system designed for high-precision bolting and unbolting operations in a highly radioactive and challenging environment. This tool plays a crucial role in the maintenance and assembly of components in the IFMIF-DONES facility, which supports the development of fusion energy by testing materials under extreme neutron irradiation conditions.


Key Features & Functionalities

1. Remote Operation & Automation

  • The ARBT is designed to be remotely operated, minimizing human exposure to radiation.
  • It can be integrated into robotic manipulators or autonomous systems for fully automated operations.
  • Equipped with sensors and cameras, it provides real-time monitoring and feedback for precision control.

2. High Precision & Torque Control

  • Features advanced torque and force sensors to ensure precise bolting and unbolting without damaging components.
  • Programmable torque limits prevent over-tightening or under-tightening, ensuring structural integrity.
  • Adaptive algorithms adjust torque based on material properties and environmental conditions.

3. Compatibility with IFMIF-DONES Environment

  • Designed to operate in high-radiation and vacuum conditions within IFMIF-DONES.
  • Uses radiation-hardened electronics and mechanical components resistant to extreme conditions.
  • Compact and modular design allows easy integration into existing maintenance systems.

4. Safety & Reliability

  • Reduces the need for manual maintenance, improving overall worker safety.
  • Features fail-safe mechanisms to prevent malfunctions that could compromise critical assemblies.
  • Capable of self-diagnosis and predictive maintenance to avoid unexpected failures.

5. Smart Monitoring & Data Logging

  • Continuously records operational data for quality assurance and future improvements.
  • Uses AI-driven analytics to detect potential issues and optimize bolting strategies.
  • Allows remote engineers to assess performance and make real-time adjustments.

Applications in IFMIF-DONES

The ARBT is essential for:

  • Assembling and disassembling neutron irradiation test modules.
  • Maintenance of high-precision bolted joints in radiation-exposed areas.
  • Ensuring mechanical integrity of key structural components in a fully automated manner.

By integrating this advanced robotic bolting tool, IFMIF-DONES enhances safety, efficiency, and accuracy in nuclear fusion research, paving the way for next-generation fusion energy technologies.

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